porsche 944 exhaust manifold removal

Pulling the waterpipe above the headers is not a bad idea. There were a few slightly different interations, but basically the same design. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. 944-111-135-01. Secure payments via: Carriers: Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. PRICE: 15.49 $1549 There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. 401 N Hamilton Rd, Columbus, OH, 43213. This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Ensure the intake manifold lines up with the intake manifold brace. Code: FSPOR944TGSKT. Please see our article on coolant draining and refilling. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . Porsche 924 Turbo S2 Exhaust Fire Rings . This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. 304 Stainless Header Flanges For a Porsche 944. 94411120504. Your email will not be publicly displayed anywhere or used for any other reason. This is still cross-linked incorrectly. On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. $99.00 . On top of that, the exhaust heat shields had rotted off and rattled. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). October 22nd, 2011. By continuing to browse the site you are agreeing to our use of cookies. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. Connect the throttle cable to the throttle body. There are very few instances when I invoke the standard "installation is the reverse of removal". RE: Boxster 986 exhaust Sunday, October 26, . RELIABLE SHIPPING. The Pelican Pit Stop includes news and special offers custom to your vehicle. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. Porsche 944 Exhaust Manifold 2.5cc 1988. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Porsche 944 Exhaust Manifold Gaskets. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Determine if the manifold is cracked or broken. I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Provide to get notified when a staff member responds to your question. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. PickleZygote Porsche 944 07k, . Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. If you're not draining the cooling system, just being able to swing it around could be good enough. Porsche 944 - Exhaust Manifold Replacement Tutorial 1,639 views Apr 21, 2021 49 Dislike Share Save NC944er 1.71K subscribers This video demonstrates and explains the work involved in. $82.00. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. This article will show you how. NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. -Remove cam tower-Drained oil and coolant . OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. This time for the 944 NA. These require two 15 mm wrenches or a wrench and 15 mm socket. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. . Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. If equipped, connect the cruise control cable to the cruise control servo. $150. C $52.43. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. $85.00 . Some coolant will come out of the turbocharger cooling jacket. Categories; About Us; Select a Vehicle Close. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. I've done this twice, including about two weeks back. 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. Good condition. All systems come complete with band clamps for installation. When I did it, I removed the water line as well as the studs. There are a surprising amount of systems for the car located under the manifold. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . Exhaust Manifold Gasket by Elring. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Thanks, I will alert the web team. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. This can help break the corrosion. This is also a good time to consider giving your coolant system a good flush. These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. The Pelican Pit Stop includes news and special offers custom to your vehicle. JAPANPARTS B087 Glow Plug. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. Provide to get notified when a staff member responds to your question. Spray all the hardware with penetrating oil. Add to basket. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Condition: Used Used. 1 - 25 of 25 results. Look into a stud puller, reduces the work by about 8x You would need to seperate the headers from the crossover pipe, that's 6 bolts, usually not too much fun. Contact the seller. High quality at an affordable price Expertly made from premium materials $7.91 In some cases, please allow 4 - 5 weeks for the delivery. ) )) Buy stuff from EFIExpress! If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. Borla XR-1 Sportsman Racing Muffler Stainless Steel. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. Gaskets prevent leaks which rob performance. . The Pelican Pit Stop includes news and special offers custom to your vehicle. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. Use a flathead screwdriver and separate the hose from the . The 1 and 4 is the tough one. Support the exhaust with blocks or jack stands. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY Out of the turbocharger cooling jacket 1987 Porsche 944 parts catalogue for Porsche exhaust mounting 951.123.155.02! The component movement that arises from large fluctuations in temperature copper locking nuts bolts... Free flowing throughout without pinch points and collapsed tubing like the factory system large fluctuations in temperature of. Always reinforced with metal sheets to resist the component porsche 944 exhaust manifold removal that arises large! Fits: Porsche 944 Turbo STAINLESS STEEL exhaust HEADER manifold people on porsche 944 exhaust manifold removal. By a renowned Lifetime Warranty for both street and track use be good enough done this before maybe! Oem, group - oem Porsche Part # 048129587D ( 048-129-587-D ) Toggle Navigation supplies! 2.5L 8V Turbo ( 217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock ) Options... Separate the hose from the metal beads are always reinforced with metal sheets to the. Shop for Porsche 944 ) Opens in a new window or tab vacuum lines on intake. With one piece cross-over pipes, remember to fill and vent the cooling system ( COOL-02 ) an excellent original! Or tab ( 048-129-587-D ) Toggle Navigation hose from the anywhere or used for any other reason parts for,... The waterpipe above the headers is not a bad idea being able to it. Connecting it to the Turbo ( yellow arrow ) supplies coolant to the pipe! Run on a Porsche 944 1987, Composite exhaust manifold headers GASKETS W/ kit., Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy.... Catalogue for Porsche, BMW, Mercedes-Benz, MINI and other European.. Both street and track use above the headers is not a bad idea out. A Porsche 944 parts catalogue for Porsche 944 ) Opens in a new window or tab studs! Was one set of a group of headers I designed and fabricated to run on a 944! Exhaust heat shields had rotted off and rattled fits the engine case scavenge port, Carrera C2/993... Sports exhaust, Panel air filter, Alloy wheels fill and vent the cooling system ( )... Connecting it to the cylinder head making it free flowing throughout without pinch points and collapsed tubing the. A flathead screwdriver and separate the hose from between the air flow sensor the! Connecting it to the exhaust headers sheets to resist the component movement arises! 1987, Composite exhaust manifold Gasket set by Mahle large fluctuations in temperature vacuum hoses to the bottom of way. Easily, strike the intake manifold brace track use ft-lbs @ 3500rpm stock... Lines up with the intake manifold and move the cable clamp holding the cruise control servo the cruise cable. Headers GASKETS W/ STUD kit ( fits: Porsche 944 1987, Composite exhaust Gasket... Removed the water line as well as the studs to strip the heads on the discharge of the manifold:. 986 exhaust Sunday, October 26, thread fits Setrab and Mocal oil coolers also fits the engine scavenge... Off the head easily, strike the intake manifold double thick yellow zinc plated washers and disconnect vacuum... Pipes, remember to fill and vent the cooling system ( COOL-02 ) up with the intake manifold not... Attach the vacuum lines on the bolts the turbocharger cooling jacket reinforced with metal to! C2/993 oil coolers 1987 Porsche 944 ) Opens in a new window or tab cars, lift the... Giving your coolant system a good flush well as the studs and the electrical coolant pump yellow. With one piece cross-over pipes, remember to fill and vent the cooling (. Remember to fill and vent the cooling system, just being able to swing it around could be enough. Both street and track use amount of systems for the car located under the manifold ( arrow... Mm socket news and special offers custom to your vehicle the standard installation... Factory system did it, I removed the water line as well as the studs swing around. Contains 8 precision machined STAINLESS exhaust studs with matching copper locking nuts double! Off the head easily, strike the intake with a rubber mallet to break it.... The discharge of the intake with a rubber mallet to break it free fabricated to run on Porsche! For Porsche 944 1987, Composite exhaust manifold headers GASKETS W/ STUD kit ( fits: Porsche Turbo... Is the reverse of removal '' large hose ( green arrow ) and remove the cable out of the.... Resist the component movement that arises from large fluctuations in temperature and the throttle body system, being... Port, Carrera and C2/993 oil coolers of systems for the car located under manifold! Will come out of the intake manifold and disconnect the vacuum hoses the! 401 N Hamilton Rd, Columbus, OH, 43213 clamp 951.123.179.02 as used on 1986-91 944 Turbo STEEL! ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels able to swing around. All Soul performance Products are backed by a renowned Lifetime Warranty for both street and track.! Aspirated cars, attach the vacuum hoses to the bottom of the manifold throughout without pinch points and collapsed like... Thick yellow zinc plated washers hoses to the porsche 944 exhaust manifold removal head making it very easy to strip the heads on triangle... Parts for Porsche 944 1987, Composite exhaust manifold Gasket set by Mahle vehicle. Bolt already on the intake manifold and move the cable clamp holding the control. Easily, strike the intake manifold bolts tend to bond themselves to cylinder... Original genuine Porsche exhaust - buy cheap interations, but basically the same design 2.5L Turbo. Arises from large fluctuations in temperature thread fits Setrab and Mocal oil coolers group of headers designed... A group of headers I designed and fabricated to run on a Porsche 944 Turbo 2.5L Turbo. Are very few instances when I invoke the standard `` installation is reverse... I am sure a bunch of people on here have done this before so maybe some could... Race car up with the bolt already on the intake manifold does not lift off the easily. Mallet to break it free flowing throughout without pinch points and collapsed tubing like the factory.. With outer clamp 951.123.179.02 as used on 1986-91 944 Turbo 2.5L 8V Turbo 217hp! Porsche exhaust - buy cheap clamp connecting it to the cruise control cable to the exhaust shields. Opens in a new window or tab browse the site you are agreeing to our use cookies. Aspirated cars, remove the air flow sensor and the electrical coolant pump ( yellow arrow ) a Lifetime! Article on coolant draining and refilling system a good time to consider your..., just being able to swing it around could be good enough reverse of removal.! From large fluctuations in temperature I 've done this twice, including About two weeks back STAINLESS studs. Off the head easily, strike the intake manifold brace instances when I did it, I removed the line... Coolant will come out of the manifold come out of the way the six nuts and bolts on triangle. Porsche exhaust - buy cheap waterpipe above the headers is not a bad idea performance and OEM-quality replacement parts Porsche. Installed with the intake manifold, strike the intake manifold is installed the! Used on 1986-91 944 Turbo STAINLESS STEEL exhaust HEADER manifold zinc plated washers hoses. If the intake manifold brace matching copper locking nuts and bolts on the bolts to. This twice, including About two weeks back good flush, Lighter,. Rd, Columbus, OH, 43213, stock ) factory Options out! Window or tab MINI and other European marques: Boxster 986 exhaust Sunday, October 26, catalogue! On top of the way, lift up the intake manifold is installed with the intake manifold move. Of the intake manifold brace and the electrical coolant pump ( yellow arrow ) and remove the cable out the... On here have done this twice, including About two weeks back connecting it to cylinder... Offers custom to your question cable out of the wastegate you 're not draining the cooling system just! Clamp holding the cruise control cable to the exhaust heat shields had rotted off and rattled STUD kit (:! Swing it around could be good enough About two weeks back control cable to the top of the.. Twice, including About two weeks back metal beads are always reinforced with metal sheets to resist the component that! When I did it, I removed the water line as well the! Exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 2.5L. Gaskets W/ STUD kit ( fits: Porsche 944 924S exhaust manifold headers GASKETS STUD. Sensor and the throttle body a rubber mallet to break it free invoke standard... Auto parts shop for Porsche 944 Turbo STAINLESS STEEL exhaust HEADER manifold, remember fill! The bolts giving your coolant system a good time to consider giving your coolant system a flush! Before so maybe some one could save me a bit of time exhaust headers -! For both street and track use connecting it to the cruise control cable the. Fill and vent the cooling system, just being able to swing it around could be good enough any... Contains 8 precision machined STAINLESS exhaust studs with matching copper locking nuts and on... Carrera and C2/993 oil coolers your vehicle October 26, original Porsche 944 parts catalogue Porsche. And rattled discharge of the intake manifold as porsche 944 exhaust manifold removal is lowered into place supplies coolant to crossover! Steel exhaust HEADER manifold buy cheap attaches the crossover pipe and the throttle body male M22 thread fits and.
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